SH60-R ロータリーダイヤモンドワイヤーソー
The SH60-R is a high-capacity horizontal diamond wire saw designed for rotary cutting of large, hard, and brittle materials such as sapphire, quartz, ferrites, ceramics, and composite oxides. Its robust structure, powerful drive, and pneumatic tensioning system enable continuous wire rotation for smooth slicing and shaping of cylindrical or irregular workpieces.
主な特徴
- エンドレスダイヤモンドワイヤーカット
Utilizes a high-speed endless diamond wire system for stable, smooth, and chip-free cutting of fragile graphite materials. Low Kerf Loss, High Precision
Achieves clean slicing with kerf widths as narrow as 0.4 mm, minimizing material waste and reducing edge damage.- Ultra-Low Cutting Force
Abrasive cutting method reduces mechanical stress on delicate edges, preventing chipping or microfractures. - Simple Slice-Only Configuration
This machine is optimized for straight slicing only, ensuring maximum mechanical stability and throughput for high-volume production. Rotary Cutting Mode: Workpiece rotates continuously during cutting for smoother surface finish
Large Cutting Size: Supports up to Ø600 mm diameter × 500 mm height
High-Precision Construction: Flatness accuracy up to ≤ 0.1 mm, surface roughness ≤ Ra 0.8 μm
Heavy Load Capacity: 500 kg worktable with IP55-rated sealed structure
Endless Diamond Wire System: Smooth, closed-loop wire motion avoids vibration
Oil Cooling with Mist Collection: Prevents dust dispersion and ensures clean operation
Independent PLC System: Intuitive panel control, no external PC required
| パラメータ | 価値 |
|---|---|
| 機械寸法 | 1646 × 1733 × 2010 mm |
| Worktable Size | Ø600 mm |
| Max Cutting Area | Ø600 mm × 500 mm height |
| Travel Range | Ø635 mm × 505 mm |
| Cutting Accuracy (Flatness) | ≤ 0.1 mm |
| 表面粗さ | ≤ Ra 0.8 μm |
| Max Load Capacity | 500 kg |
| 主モーター出力 | 0.75 kW, 2800 rpm |
| ワイヤー径 | 0.35 – 0.8 mm |
| ワイヤーの長さ | ~3710 mm |
| ワイヤースピード | Up to 84 m/s (adjustable) |
| Tension Method | 空圧式 |
| Drive Motor | Asynchronous motor |
| Drive Type | 4-motor drive |
| 制御システム | SHTC T30 PLC (independent operation) |
| 電源 | Single-phase 220V / 50Hz |
| 取付電力 | 3.2 kW |
| Dust & Mist Collection | Oil-cooled, mist-recycling system |
| Protection Grade | IP55 |
| マシン重量 | Approx. 1250 kg |
Rotary Diamond Wire Cutting vs. Flat Slicing and Blade Systems
For large and dense ceramic or magnetic components, conventional cutting methods often fail:
Flat slicing causes uneven pressure and surface distortion
Blades introduce microcracks and are prone to quick wear
EDM systems are slow and can’t process non-conductive materials
の SH60-R’s rotary design allows:
Constant wire-to-material contact and uniform force distribution
Continuous cutting across all angles without stopping rotation
Cleaner edges, reduced stress, and longer consumable life
This makes it the optimal solution for cutting round, curved, or cylindrical hard materials.
Ferrite Magnetic Cylinders
Cutting round ferrite magnets for industrial motors, sensors, and transformers
Alumina Ceramic Rods
Shaping insulation-grade alumina cylinders for power electronics
PZT Piezoelectric Blanks
Rotary slicing of piezoelectric blocks for high-performance actuator production
Sapphire and Quartz Tubes
Processing precision sapphire and quartz materials for optics and photonics
Composite Ceramics and Oxides
Cutting large hybrid materials in aerospace and defense applications
The equipment models listed on this website represent only a selection of our full product range.
For each type of diamond wire slicing machine or semiconductor cutting equipment, we offer より大きなサイズ, カスタム構成そして アプリケーション固有の設計 お客様のニーズに基づいています。.
リストされている製品で、材料、サイズ、またはプロセス要件がカバーされていない場合は、 直接お問い合わせください. 。当社のエンジニアリングチームが、お客様のアプリケーションに最適なソリューションを推奨またはカスタマイズします。.
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