Advanced 3 Axis Diamond Wire Machine for Smooth, Accurate Cut

In the world of modern manufacturing, precision means everything. Whether it’s cutting silicon wafers for chips or cutting sapphire for LED lights, industries today need tools that can make clean, smooth and precise cuts. One of the most advanced equipment made for this purpose is the 3 axis diamond wire machine.

Professional 3 Axis Diamond Wire Saw Machine

This SGR20 advanced machine has three axes – X, Y and a rotary axis. Diamond cutting wire machines work together to move the cutting wire smoothly and accurately. With a cutting precision of ±0.01 mm, it delivers clean and reliable results every time. The rotary axis allows users to make angular, conical and multi-surface cuts, which are often required in the semiconductor and ceramic industries.

The SGR20 is very easy to use. Its simple PLC control system helps operators to quickly set up and run the machine. It can even cut slices as thin as 0.1 mm, giving users complete control over the cutting thickness.

Built for professional performance, the Vimfun SGR20 3 Axis Diamond Wire Saw Machine delivers high precision, flexible operation and smooth performance – the perfect solution for modern material cutting needs.

How does 3 axis diamond wire machine work

At first glance, a diamond wire cutting machine may seem complicated, but its working process is quite simple once you understand the basics.

The Industrial stone cutting equipment uses a loop of diamond-coated wire that moves continuously at high speed. It works like a wire-cutting blade. The material to be cut is placed on a stable platform, and the wire moves back and forth according to programmed instructions.

“3 axis” means the wire can rotate in three directions – X, Y and Z. This makes it possible to cut not only straight lines but also curves, angles and complex 3D shapes.

Everything is controlled by a CNC system (computer numerical control). The operator enters cutting settings such as speed, feed rate and wire tension into the computer. After this, the machine follows these orders with great accuracy.

To prevent heat from rising, coolant or water flow is used during cutting. This cools both the wire and the material while washing away small debris. The result is a clean, polished surface that requires less finishing work.

Benefits of using 3 axis diamond wire machine

The multi-axis wire saw machine offers many benefits that make it a favourite among engineers and manufacturers.

It offers excellent precision. With three axes of motion, the wire can rotate in different directions, allowing users to easily create complex shapes and patterns. Each cut is clean and consistent, even for the most delicate materials.
It creates a smooth surface finish. Since diamond wire cuts gently rather than grinding, it does not damage the material. This reduces the need for subsequent polishing, saving time and effort.
The next major advantage is less material loss. The wire is very thin, so it only removes a small layer when cutting. This means less wastage and lower costs.

Features of Our Advanced 3 Axis Diamond Wire Machines

Vimfan’s advanced 3 axis diamond wire machines are built for performance, accuracy and reliability.

One of their key features is the precise servo control system. This automatic wire saw for stones ensures that the wire runs smoothly and remains stable while cutting. This helps maintain perfect balance and prevents uneven slices.

Another great feature is CNC automation. This allows users to easily program cutting shapes and repeat them at any time. This makes mass production fast, simple and reliable.

Each machine also includes a high-tension control system. It automatically adjusts the wire tension to prevent wire breakage and maintain smooth cutting.

Vimfun’s machines have a robust, dust-proof and water-resistant design to protect the components inside. This means longer machine life and fewer maintenance issues.

The granite and marble cutting machine also has a touchscreen control panel that is very easy to use. Operators can monitor speed, tension and temperature in real time.

Materials Compatible with Diamond Wire Cutting

One of the reasons why 3 axis diamond wire machine is so favoured by the market is that it can process materials of a wide range, especially those which are hard and brittle, even regular saw blades cannot cut.

Among the most well-established materials are silicon, used to produce chips and solar cells, and sapphire, which is a component of LED lights and smartphone screens. It also makes quick work of quartz, glass, ceramic and crystal.

It is also appropriate for slicing advanced ceramics like aluminium oxide and silicon carbide. These materials are strong but brittle, so it’s a delicate balance of how to cut them precisely and powerfully.

Because even mild stuff such as gallium arsenide (GaAs) and crystal wafers can be fractions with smooth crackless edges, there is no crack or chipping.

Operating System for Smooth Cutting

Operating a 3 axis diamond wire machine may seem technical, but the actual operation is not very difficult. Here’s a simple step-by-step guide:

Prepare Ingredients

Lay the material on the work surface and pin it in place. It should not slide while you are cutting it.

Set Cutting Parameters

Set the speed, tension and depth of cut on the control panel. Use the settings appropriate for your type of content.

The Wire Tensioner

Correct the wire tension with the use of small instruments, such as T206 or 204.

Make sure the wire is taut, though not overly stretched. This is facilitated by the machine’s automatic system.

Start the System for Cooling

Begin the flow of coolant or water to cool down the wire and material. This will help keep your cuts clean and avoid heat damage.

Start Cutting

Start the cutting process. The wire will follow the programmed path via a computer-feeding system. Supervise the operation and ensure that all operations are running smoothly.

Finish and Clean

Gently pull out the ready thing after making your cut. Clean the wires and table so that the machine is in perfect condition when you use it again.

Get Reliable & Smart 3 Axis Diamond Wire Machines

If you are planning to invest in a 3-axis diamond wire saw, it is important to buy from a trusted brand.

Vimfun is one of the most reliable and experienced manufacturers in this field. The company designs and produces advanced 3 Axis Diamond Wire Machines for industries that demand top-level precision.

Vimfun’s machines are known for their durability, stability and great cutting performance. They also provide customised solutions for different materials and industrial requirements.