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How One Defense Supplier Solved the Problem of Cutting High-Coercivity Magnets

Some magnets are tougher than others—literally. In the defense sector, high-coercivity magnets like Dy-enhanced NdFeB and SmCo are often used for missile systems, radar, and aerospace actuators. But cutting these dense, brittle blocks with traditional methods often results in edge damage, cracking, or wasted material. This is the story of how one defense supplier—after years […]

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How to Cut Germanium Wafers Without Cracks

Germanium wafers are essential substrates for infrared detectors, thermographic sensors, and optical components. However, Ge is a brittle semiconductor crystal prone to edge chipping and surface damage during cutting. Traditional blade-based methods often result in high material loss and poor edge quality. This article explains how to use diamond wire saw technology to precisely slice

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What Are Magnetic Materials and Why Cutting Them Right Matters More Than Ever

The world runs on magnets—literally. From electric motors to smartphones, MRI machines to satellites, magnetic materials are at the core of modern technology. Yet despite their ubiquity, many manufacturers still struggle with processing them efficiently. In this article, we break down what magnetic materials are, where they’re used, and why cutting them right—especially with diamond

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From Import Ban to In-House Cutting: How One Company Adapted to the Rare Earth Export Crisis

When the trade war tightened its grip on critical materials, a quiet storm hit industries reliant on rare earth magnets. One precision component manufacturer, who had long relied on ready-made imported magnets, suddenly found itself without supply. No shipments. No alternatives. Just customer orders piling up and no way to fulfill them. This is the

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Low-Stress Cutting of Germanium Blanks for Infrared Optics Manufacturing

In infrared optics manufacturing, everything starts with the blank. For materials like germanium, which are brittle and sensitive to stress, how you cut that blank makes a big difference later on. Poor surface finish or internal stress from the first cut can lead to cracks, polishing difficulty, or even rejection in final inspection. That’s why

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Sapphire Cutting for LED Applications: How to Slice Sapphire Rods with Diamond Wire

Introduction: The Need for Precision in Sapphire Cutting Sapphire rods are essential materials in the LED industry, widely used as substrates for high-performance devices. Due to their exceptional hardness and brittleness, slicing sapphire with high precision and minimal material loss is critical. Among various cutting technologies, diamond wire saws have become the preferred solution for

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