4-осевой станок SGRT20 для 3D-резки полупроводниковых профилей
The SGRT20 is a high-precision 4-axis diamond wire cutting machine built for the most complex 3D cutting tasks in semiconductor and advanced ceramic manufacturing. It enhances the SGR20 platform by adding a tilting rotary axis, enabling compound-angle and multi-surface cutting in full 3D space. This makes it ideal for producing complex structures with precision surfaces, tight tolerances, and minimal material loss.
ОСНОВНЫЕ ХАРАКТЕРИСТИКИ
4-Axis Motion: X, Y, rotary, and tilting axes for true 3D profile cutting
Tilting Rotary Table: Enables compound-angle cuts and advanced geometry shaping
±0.01 mm Positioning Accuracy: High precision for demanding applications
Full CNC Programmability: Supports custom profiles from CAD or G-code
Suitable for Ultra-Hard Materials: Cuts sapphire, SiC, PZT, alumina, and more
User-Friendly PLC Interface: Intuitive control and multi-step automation
Модульная конструкция: Custom jigs and workpiece holders available upon request
| Параметр | Значение |
|---|---|
| Worktable Dimensions | 200 × 200 mm |
| Worktable Travel (Y/Z) | 200 × 200 mm |
| Max Cutting Thickness | 200 мм |
| Max Product Size | 200 × 200 × 200 mm |
| Load Capacity | 300 kg |
| Точность позиционирования | ±0,01 мм |
| Surface Roughness | ≤ Ra 60 |
| Диаметр проволоки | 0.3 – 0.65 mm |
| Drive System | Servo + Stepper |
| Tensioning Method | Servo Motor Tensioning |
| Rotary Axis Type | Programmable Rotary |
| Tilting Angle | 0 – 25° |
| Система управления | ПЛК |
| Broken Wire Protection | Да |
| Max Wire Speed | 4500 RPM |
| Источник питания | Single-phase 220V / 50Hz ±10% |
| Installed Power | 1.5 кВт |
| Machine Dimensions | 1044 × 943 × 1810 mm |
| Вес машины | 580 kg |
In semiconductor and advanced ceramics industries, several types of cutting equipment offer tilt-angle capability. Below is a professional comparison of four commonly used systems:
1. 5-Axis or Multi-Axis CNC Machining Centers
Control X/Y/Z plus A (rotation) and B (tilting) axes
Typically used for milling, engraving, and drilling of hard metals and plastics
Not ideal for brittle materials like ceramics or sapphire due to tool vibration
High equipment cost and large footprint
2. Multi-Axis Diamond Wire Cutting Machines (e.g. SGRT20)
Uses endless diamond wire for smooth, vibration-free cutting
Ideal for sapphire, silicon carbide, PZT, alumina, and other brittle materials
Supports programmable tilting from 0–25°, perfect for 3D contouring
High precision, minimal kerf width, and low material loss
3. Tiltable Inner Diameter (ID) Saws
Some ID saws allow minor tilt adjustment for angled cuts
Mainly used for edge chamfering or beveling in wafer processing
Limited by blade diameter and workpiece size
Less flexible for thick or nonstandard shapes
4 Laser Cutting Systems with 3D Tilt Control
Enables bevel cutting or contour shaping of thin substrates or wafers
Limited by optical path geometry and focusing system
Not suitable for thick blocks or hard brittle materials
May cause thermal damage, discoloration, or microcracks
SGRT20 Advantage
Compared to the above technologies, the SGRT20 4-axis tilting diamond wire saw is uniquely positioned for:
Multi-surface shaping of brittle materials
Compound-angle slicing without thermal damage
Резка non-conductive, hard materials with ultra-low edge chipping
Full 3D control in a compact and cost-effective platform
If your application involves angled cuts on fragile semiconductor materials, the SGRT20 is the optimal solution for both performance and precision.
Prismatic Sapphire Structures
Cutting multi-surface sapphire prisms and windows for lasers, optics, and infrared imaging
Tilted PZT Ceramic Blocks
Forming compound-angle piezoelectric parts for advanced sensors and ultrasonic devices
Alumina Connector Bases
Shaping high-density ceramic housings for high-frequency and power device packaging
Custom SiC Substrates
Precision shaping of angled silicon carbide substrates for power module mounting
Aerospace-Grade Ceramic Assemblies
Cutting intricate ceramic composite parts with inclined and rotating geometries
УВЕДОМЛЕНИЕ О НАЛИЧИИ ПРОДУКЦИИ
Доступны другие модели и индивидуальные решения
Модели оборудования, перечисленные на этом веб-сайте, представляют собой лишь часть нашего полного ассортимента продукции. Для каждого типа алмазно-проволочной резки или оборудования для резки полупроводников мы предлагаем большие размеры, пользовательские конфигурации, и разработки для конкретных приложений на основе потребностей клиента.
Если ваши требования к материалу, размеру или процессу не охватываются перечисленными продуктами, пожалуйста, свяжитесь с нами напрямую. Наша команда инженеров порекомендует или разработает наиболее подходящее решение для вашего приложения.
Какую максимальную толщину может выдержать машина для резки?
В чем разница между этой проволочной пилой и BAND SAW?
Скорость резания будет одинаковой, но качество поверхности реза проволочной пилы намного лучше, а потери пропила меньше.