SGR20 3-Axis Diamond Wire Saw

SGR20 is a precision diamond wire cutting machine equipped with three programmable axes, including a rotary axis for angular and multi-surface operations. Building upon the robust platform of the SG20, this upgraded model offers enhanced flexibility for cutting complex geometries, prismatic shapes, and tilted surfaces commonly found in semiconductor components and advanced ceramic structures.

KEY FEATURES

  • Rotary Axis Added: Enables angular, conical, and multi-faceted cuts

  • 3-Axis CNC Control: Independent X, Y, and rotary axis programming

  • High-Precision Cutting: ±0.01 mm positioning accuracy

  • Supports Complex Shapes: Ideal for non-standard parts and inclined surfaces

  • Versatile Material Compatibility: Suitable for sapphire, SiC, PZT, and advanced ceramics

  • Customizable Slicing Thickness: Works from 0.1 mm and above

  • User-Friendly PLC Interface: Simple control and automated workflows

No.NameSpecification
1Maximum Workpiece Length (mm)200
2Maximum Workpiece Width (mm)200
3Maximum Workpiece Height (mm)220
4Worktable Y-Axis Travel (mm)200
5Worktable Z-Axis Travel (mm)220
6Maximum Diamond Wire Speed (m/s)59
7Minimum Feed Increment Y-Axis (mm)0.01
8Minimum Feed Increment Z-Axis (mm)0.01
9Repeat Positioning Accuracy Y-Axis (mm)0.01
10Repeat Positioning Accuracy Z-Axis (mm)0.01
11Total Power Consumption (kW)1.5
12Power Supply220V 50Hz
13Machine Size(mm)1044*943*1810
14Machine Weight(kg)560
 

For complex shaping of semiconductor materials, conventional tools such as EDM, ID saws, or spool-type diamond wire saws often fall short:

  • EDM is slow and limited to conductive materials

  • Spool wire saws suffer from back-and-forth instability

  • ID saws are restricted by blade size and require frequent tool changes

The SGR20 slicing machine uses a closed-loop endless diamond wire, delivering:

  • Smooth, uninterrupted motion

  • Higher surface quality with minimal chipping

  • Freedom to cut multi-angle and irregular profiles

  • Compatibility with both brittle and non-conductive materials

The equipment models listed on this website represent only a selection of our full product range. For each type of diamond wire slicing machine or semiconductor cutting equipment, we offer larger sizes, custom configurations, and application-specific designs based on customer needs.

If your material, size, or process requirements are not covered by the listed products, please contact us directly. Our engineering team will recommend or customize the most suitable solution for your application.

High-Speed Endless Wire Cutting
High-Precision Guide Rails and Ball Screw
High-Precision Guide Rails and Ball Screw
Automatic Constant-Tension System
User-Friendly Smart Interface
Fully Enclosed Protective Design
Modular Design
Automatic Lubrication System
graphite cutting
What is the maximum thickness the machine can handle for cutting?
The machine is capable of cutting slices ranging from 0.1 to 100 mm in thickness, and can perform automated cutting once the program has been configured.

The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.

The HorizonCrystal features a high-precision diamond wire that is 0.35 to 0.8 mm in diameter, so the cut kerf is very small.
The lifespan of the diamond wire varies based on usage and material hardness. For graphite 1 pcs cutting wire can cut about about 15 Square meters.It is user-replaceable, and we provide detailed guidance on wire replacement.
For Graphite cut, normally client’s facility will have Dust collector. It can be connect with our machine when running it.
We offer a comprehensive warranty for 1 year and video or onsite technical support post-purchase to ensure your machine operates at peak efficiency and any issues are resolved promptly.
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