Cutting hard materials like semiconductor, ceramic, or glass is never easy. They require special machines that can cut with high accuracy and without creating cracks. This is the place where a 4 Axis Diamond Wire Cutting Machine arrives. It uses a thin wire coated with diamonds that easily slices through the most difficult material. Unlike normal saws, it is designed for high precision, smooth edges and very low waste.

Many industries, such as electronics, aerospace and optics, depend on these machines. They require parts that are completely cut to fit into advanced equipment. A CNC diamond wire saw machine gives more flexibility and control than a 2 axis or 3 axis machine. It can cut complex shapes, angles and curves in great detail. This is why manufacturers rely on this machine for important jobs.

Why choose 4 axis control for cutting?

A normal cutting machine runs in two directions, up and down or left and right. But the 4 axis diamond wire cutting machine can move the wire in more ways. It not only gives it the ability to cut straight lines, but also to cut angles and curved shapes.

Imagine trying to cut a piece of glass into a special design. A simple saw can break it or leave rough edges. But a wire cutting machine can rotate and tilt the material, while the diamond wire moves with high speed and accuracy. The result is a clean, smooth cut that saves time and reduces physical waste.

Another reason for choosing multi-axis precision cutting equipment is flexibility. Various industries often require custom figures and fine details. For example, semiconductor wafers require ultra-thin slices without any damage. Aerospace parts require accuracy for safety. 4 axis CNC contour cutting system can handle several types of jobs, making it a smart investment.

Advanced 4 Axis Diamond Wire Cutting Machine – SGRT20

SGRT20 is an advanced 4 axis diamond wire cutting machine designed for high precision 3D cuttings in semiconductor and advanced ceramic industries.

This makes the Siddha SGR20 on the platform, but goes a step forward by adding an inclination rotary axis. This upgrade allows the complex compound-angle cuts and multi-satisfaction to shape the right 3D space. Consequently, manufacturers can get accurate surfaces, tight tolerances and low material waste.

Precision and accuracy

With ± 0.01 mm position accuracy, it is perfect for the demand for machine applications. It provides frequent results with ultra-kissing materials such as sapphire, silicone carbide, PZT and alumina.

4-axis speed for complex profiles

SGRT20 X, Y, Rotary and Tilt give speed on the axes. This makes the ideal for creating custom shapes and advanced geometry that cannot be achieved by standard machines.

User-friendly and flexible

Full CNC programmability supports CAD and G-Code input, while the PLC interface ensures easy operation. Its modular design also allows custom jigs and holders, leading to more flexibility for users.

A machine for the future

By combining high precision, automation and versatility, the SGRT20 4 Axis Diamond Wire Cutting Machine is the perfect choice for industries that require reliable 3D cutting power.

Key Features of Our 4 Axis Diamond Wire Cutting Machine

Our 4 Axis Diamond Wire Cutting Machine is designed with advanced technology to give the best performance. This comes with a programmable control system, allowing users to set the exact angle and way of cutting. This ensures that every cut is constantly repeated.

The diamond wire saw for hard materials is very strong and coated with industrial diamonds in itself. These diamonds are harder than most materials on Earth, which is why they can slice through ceramic, silicone, sapphire and even stones.

Another important feature is automation. Operators can program the machine to run several cuts without manual adjustment. It saves time, reduces human error, and improves efficiency. Vibration also has a stable structure to avoid vibration. Even a small shake can affect accuracy, so the frame is designed to be solid and stable.

Cooling and lubrication are also made in the system. When cutting the hard material, heat is quickly formed. Proper cooling prevents damage to damage and increases the life of diamond wire.

Materials Used for the Diamond Wire Cutting Machine

The main cutting tool in this machine is diamond wire. It is a thin metal wire coated with diamond particles. Since diamonds are the most difficult material, they can cut almost anything.

The wire for durability is made with high-power steel or tungsten. It is then coated with diamond grit through electroplating or resin bonding. This combination makes it both strong and sharp.

The semiconductor wafer cutting machine body is usually made of heavy steel or alloy to keep it stable. To handle the stress of cutting hard material, accurate parts are made from high-quality metals. Electronics and motors are designed for smooth speed and accurate control. Together, these materials make the machine hard, reliable and long-lasting.

Application in various industries

4 Axis Diamond Wire Cutting Machine is used in many industries. In the semiconductor industry, it is used to slice silicon wafers, which later turn into chips found in computers, phones and cars. The cuts should be thin and accurate, which is the best option for the diamond wire.

In the aerospace industry, strong and light materials such as ceramics and composites are often used. These materials are very rigid and brittle. A normal saw can harm them, but a diamond wire can be used so that they can cut it easily.

The optical industry also benefits. Sapphire, quartz and glass are shaped in lenses, windows and laser parts using this machine. Clear and smooth finishes are very important for these applications.

Even in the advanced ceramic industry, this machine plays a big role. Ceramic is used in electronics, medical transplants and energy systems. It is difficult to cut them, but the diamond wire technique makes it possible to shape them accurately.

Consider when choosing a diamond wire cutting machine

When choosing a 4 axis diamond wire cutting machine, it is important to think about your requirements. 

• Look at the size of the materials you want to cut. Make sure the machine can handle them. Check the accuracy level. Some industries, such as semiconductors, require micron-level precision.
• Another factor is automation. A completely automated machine saves time and labour costs. Look for machines with good cooling and wire tension systems, as they keep the process stable. 
• Stability is also important. A strong, well-built frame will last longer and reduce the cost of maintenance.
• Consider support and service from the manufacturer. Even the best machines require care. A good manufacturer will provide spare parts, training and technical support if needed.

Reliable Manufacturer for Diamond Wire Cutting Machines

When it comes to reliable manufacturers, Vimfun stands out as a reliable name. They have years of experience in creating optical glass cutting machines for high-tech industries. They specialise in the precise slicing of hard and brittle materials such as semiconductors, optoelectronic parts and advanced ceramics.

Their machines are known for their accuracy, stability and long life. They use advanced diamond wire cutting technology and high-quality materials for the manufacture of equipment that meets global standards. Customers around the world rely on VimFun for their production needs.

Not only do they provide machines, but they also provide support even after the sale. This includes installation, training and maintenance services. For companies that require a reliable and 4 axis diamond wire cutting machine, Vimfun is a brand that they can trust.