SG20 Precision Slicing Machine for Semiconductor Materials
The SG20 is a high-precision diamond wire slicing machine designed for cutting hard and brittle semiconductor materials into ultra-thin slices. With programmable slicing control and stable gantry structure, it delivers excellent accuracy and surface quality. Ideal for sapphire, alumina, silicon carbide, and piezoelectric ceramic wafer slicing, SG20 supports automated slicing tasks down to 0.1 mm thickness with minimal chipping.
Key Features
🔹 Ultra-Thin Slicing: Supports slice thickness from 0.1 mm and up
🔹 Fully Programmable: Set custom thickness for each slice via CNC control
🔹 Độ chính xác cao: Positioning accuracy ±0.01 mm; surface roughness ≤ Ra 60
🔹 Stable Gantry Structure: Ensures long-term accuracy and vibration reduction
🔹 Compatible with Hard Materials: Perfect for SiC, sapphire, alumina, etc.
🔹 Servo Tensioning System: Stable wire tension for consistent cuts
🔹 User-Friendly Interface: PLC control with touchscreen operation
| No. | Tên | Specification |
| 1 | Chiều dài phôi tối đa (mm) | 200 |
| 2 | Chiều rộng phôi tối đa (mm) | 200 |
| 3 | Chiều cao phôi tối đa (mm) | 220 |
| 4 | Hành trình trục Y của bàn làm việc (mm) | 200 |
| 5 | Hành trình trục Z của bàn làm việc (mm) | 220 |
| 6 | Tốc độ dây kim cương tối đa (m/s) | 58 |
| 7 | Gia tăng nguồn cấp dữ liệu tối thiểu Trục Y (mm) | 0.01 |
| 8 | Trục Z tăng lượng nạp tối thiểu (mm) | 0.01 |
| 9 | Độ chính xác định vị lặp lại Trục Y (mm) | 0.01 |
| 10 | Độ chính xác định vị lặp lại Trục Z (mm) | 0.01 |
| 11 | Tổng công suất tiêu thụ (kW) | 1.5 |
| 12 | Nguồn cấp | 220V 50Hz |
| 13 | Kích thước máy (mm) | 1044*943*1810 |
| 14 | Trọng lượng máy (kg) | 400 |
Slicing sapphire rods into wafers for LED and optoelectronic devices
Cắt alumina ceramic cylinders for substrate and sensor packaging
Processing silicon carbide for power electronics
Wafering piezoelectric ceramics for acoustic and sensor applications
Ultra-thin slicing of quartz and other hard non-metals
Slicing REXOLITE Blocks (0.5 mm Thick)
This video shows the SG20 slicing machine in action at a client site, cutting Rexolite—a high-performance plastic commonly used in semiconductor and microwave applications. The machine achieves stable slicing at 0.5 mm thickness, demonstrating its ability to deliver clean, consistent, and ultra-flat surfaces on non-metallic materials.
Cutting Piezoelectric Ceramics (0.2 mm Slice)
Watch how the SG20 precisely slices fragile piezoelectric ceramics to 0.2 mm thickness without cracking or edge chipping. This level of performance is critical for sensors, actuators, and other precision semiconductor components that require ultra-thin slicing with minimal surface stress.
When processing hard and brittle semiconductor materials, manufacturers have traditionally relied on EDM (Electrical Discharge Machining), spool-type diamond wire saws, and ID saws (Inner Diameter Blades). However, these methods often face major limitations:
⚠️ EDM Cutting
Extremely slow and limited to conductive materials only. Not suitable for ceramics, sapphire, or quartz.⚠️ Spool Diamond Wire Saws
The back-and-forth motion results in low cutting speeds, wire vibration, and uneven surfaces.⚠️ Inner Diameter Saws (ID Saws)
Blade size restricts the maximum workpiece dimensions and limits flexibility. Tool wear is high, and replacement is costly.
✅ Endless Diamond Wire Slicing Machines like the SG20 offer:
Fast, stable cutting with no reciprocation
Minimal vibration for high surface quality
Capability to handle ultra-thin slicing (down to 0.1 mm)
Compatibility with both conductive and non-conductive materials
Lower maintenance cost and easier wire replacement
This makes the SG20 an ideal solution for cutting semiconductor materials such as sapphire, silicon carbide, alumina, and piezoelectric ceramics.
Sapphire Wafer Production
Slicing sapphire rods into ultra-thin wafers for LED, optical, and power device applications
Alumina Ceramic Substrates
Cutting high-density ceramic cylinders into thin sheets for packaging, sensors, and insulators
Silicon Carbide Blocks
Preparing SiC components for power semiconductors, thermal spreaders, and advanced modules
Piezoelectric Ceramics
Slicing PZT and similar materials into precision elements for actuators, MEMS, and transducers
Quartz & Optical Glass
Producing clean, chip-free wafers for photonics, optics, and advanced research applications
The slicing machines and diamond wire saws listed on this website represent only a portion of our full product line. For each model—such as the SG20—larger versions are available to accommodate bigger workpieces and higher throughput requirements.
In addition to the standard equipment shown here, Vimfun also offers:
🔧 Custom-built semiconductor cutting machines
📏 Extended travel and load capacity options
🔁 Special slicing functions for unique material types
🎯 Tailored multi-axis configurations for complex geometries
If you’re working with non-standard material sizes or require specific process capabilities, please contact us directly. Our technical team will help you identify or customize the most suitable slicing solution for your application.
What is the maximum thickness the machine can handle for cutting?
What is the difference between this wire saw and BAND SAW?
The cutting speed would be similar, but wire saw’s cut surface quality is far more better. and the kerf loss is smaller.